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Agricultural processing automation
Industry · 06

Agricultural, Packhouse and Grain Handling Automation

Metromotion Controls automates agricultural processing plants across Victoria and Australia, from packhouses and fruit processing lines to grain receival, storage and bulk materials handling, with staged upgrades, traceability and reporting.

HomeIndustriesAgricultural Processing

Agricultural processing sites need dependable controls during seasonal peaks and practical upgrade paths between them. Metromotion Controls supports packhouses, grain and seed handling, bulk materials handling and fruit processing operations with sequence control, traceability and staged automation upgrades planned around harvest.

Sector Challenges

Problems we solve

01
Seasonal throughput variability

Processing rates and product mix shift sharply by season, so control strategies and operator workflows have to cope with a peak that lasts weeks and a quiet period that is the only upgrade window.

02
Bulk handling routes that block or cross-contaminate

Elevators, conveyors, diverters and slide gates serve many bins. A route selected wrongly, or a conveyor started before its discharge is clear, means a blocked leg, spilled product or grain in the wrong bin.

03
Traceability across receival to dispatch

Sites need lot identity carried from the bin or truck to the pallet or outload without adding manual admin during the busiest weeks of the year.

04
Harsh operating environments

Dust, vibration, temperature variation and washdown zones affect instrumentation and control hardware, and many sites run older machines beside new skids and conveyors.

Our Approach

How we deliver

We understand the materials handling and processing behind an agricultural site, from receival and intake through cleaning, grading, drying, transfer, storage and packing, which lets us program dependable sequence control with clear permissives and fault recovery rather than working from a long functional specification.

Grain and bulk materials handling control is built around route selection and interlocking. A route is only started when every elevator, conveyor, diverter and gate on it is proven in position, equipment starts from the discharge end back to the intake, and it stops from the intake forward with run-out time so each leg clears before it halts. Bin levels, under-speed and blockage detection are part of the route logic, so a fault stops the route upstream of the problem instead of filling a leg.

In packhouses, the controls coordinate bin tipping, washing, grading and sizing, packing and case handling, labelling and palletising. Lot identity follows the fruit from the bin to the pallet label, and line states and downtime are captured so operations can see where throughput and yield are being lost during the season.

Integration covers weigh systems, conveyors, sorters, drives, packaging machines and site reporting platforms. Traceability is built into the PLC and SCADA design with event capture, lot context and structured production records for QA and customer reporting.

Architectures are designed for staged upgrades, so a site can modernise the highest-impact assets between seasons and keep producing while the rest follows.

Typical Work

Projects in this sector

01

Grain receival and outloading control upgrade

PLC and SCADA route control across intake pits, elevators, conveyors and bins, with weighbridge integration and receival event capture.

02

Packhouse line coordination

Integration of bin tippers, graders, packing, case handling and palletising with central line-state control and downtime visibility.

03

Bulk materials handling route control

Route selection, sequencing and interlocking across elevators, conveyors, diverters and slide gates, with blockage and under-speed detection.

04

Traceability and reporting deployment

Lot-to-dispatch data model linking receival, process events, quality checks and packaging identifiers.

Platforms

Technology we work with

Agricultural processing environments need controls that are dependable, supportable and straightforward for site teams to maintain through the season.

01

Rockwell, Siemens and Ignition-based architectures matched to plant scale and support requirements.

02

Field integration across conveyors, elevators, weigh systems, graders, vision systems, drives and instrumentation.

03

Protocols including EtherNet/IP, PROFINET, Modbus TCP and OPC UA.

04

Historian and SQL reporting layers for production, receival and quality data.

Site quality and traceability requirements for agricultural products.
AS/NZS machinery safety and electrical compliance obligations.
Structured FAT/SAT and commissioning documentation.
Practical cybersecurity controls for connected OT environments.
Common Questions

Frequently asked

Can upgrades be delivered outside peak season?

Yes. We commonly plan staged delivery around harvest, receival and dispatch cycles, with code tested before the site window so the plant is ready for the next season.

What does packhouse automation cover?

Packhouse automation connects the steps from bin tipping and washing through grading, sizing, packing, case handling, labelling and palletising. The controls coordinate those machines as one line, carry lot identity from the bin to the pallet label, and capture downtime and throughput so the season can be managed from data.

Do you automate grain and bulk materials handling?

Yes. Grain and bulk handling control is route-based: elevators, conveyors, diverters and gates are proven in position before a route starts, equipment starts from the discharge end and stops from the intake with run-out time, and bin level, under-speed and blockage signals stop the route before a leg fills.

Do you understand the processing, or only the controls?

Both. Metromotion Controls programs agricultural processing plants from the P&ID and a site walkthrough because we understand how product moves and changes through the plant. That covers intake and weighing, cleaning and grading, drying and moisture control, surge and transfer handling, and the sorting and packing steps where seasonal throughput and yield are won or lost.

Ready to discuss your agricultural processing project?

Tell us the site change, upgrade or support requirement. We'll review the scope, timing and technical constraints and respond with a clear next step.