Platforms and vendors
- EPLAN
- AutoCAD Electrical
- Rockwell MCCs
- Siemens panels
- Pilz safety devices
- Phoenix Contact and industrial networking hardware
Service · 03
Control Panel Engineering in Melbourne
Metromotion Controls provides control panel engineering, design documentation and panel-build support from Melbourne, matching the I/O, drives and instruments the process needs for food and beverage plants nationwide.
How we approach it
Engineered for your site and support model
Metromotion Controls provides control panel engineering in Melbourne for automation and controls projects. We prepare compliant, buildable and maintainable panel layouts, schematics, cable schedules, I/O lists and FAT documentation, then support panel builders through manufacture and testing.
01
Electrical design and panel-build specifications
02
Electrical schematic and layout packages
03
Cable schedules, terminal plans and network diagrams
04
As-built documentation and revision control
05
Site installation and commissioning support
Delivery context
Relevant experience
- Electrical design is coordinated with PLC, SCADA, safety, network and commissioning requirements.
- Documentation supports panel builders, electricians, inspectors and maintenance teams.
- Design outputs consider Australian standards, site specifications, environment, access and maintainability.
Section 01
Australian standards and site requirements
Electrical designs are prepared with AS/NZS 61439 for low-voltage switchgear assemblies, AS/NZS 3000 wiring rules and relevant machine safety obligations under AS 4024 in mind. We define segregation, earthing, short-circuit withstand, thermal management and protection requirements before the build starts. Component selection also considers availability, spares, washdown exposure, dust, heat and site maintenance standards.
Section 02
Drawings that electricians can build from
Good electrical documentation reduces installation time, commissioning defects and future fault-finding effort. We produce schematic sets, single-line diagrams, terminal plans, cable schedules, network layouts and I/O lists with consistent tags and clear cross-references. Where the controls behaviour needs explanation, we add sequence notes, interlock tables and alarm references so the drawings connect cleanly to the PLC and SCADA scope.
Section 03
Engineering, design and panel-build support
Control panel engineering is not the same as claiming every panel is manufactured in-house. Our role is to make the electrical package buildable, testable and maintainable, then support the panel builder, electricians and commissioning team through the work. That can include EPLAN or AutoCAD drawings, MCC layouts, I/O schedules, cable schedules, network layouts, FAT procedures, redline control and final as-built records. This keeps design intent connected to the physical panel and the PLC, SCADA and safety scope it must support.
Section 04
Build-ready designs
Design outputs are prepared for manufacture, factory testing and installation. We coordinate with panel builders on enclosure layout, wire duct capacity, heat dissipation, gland plate arrangement and test points so workshop assembly is practical. Where required, we define FAT procedures for point-to-point testing, power-up checks, network validation and simulated I/O before dispatch. During installation, we support cable routing, termination checks, loop testing and redline management so the final drawings match the installed system.
Frequently Asked Questions
Common questions
Do you provide control panel engineering in Melbourne?
Yes. Metromotion Controls provides control panel engineering in Melbourne from Mount Waverley, including electrical design documentation, EPLAN and AutoCAD drawing packages, MCC layouts, I/O lists, cable schedules, FAT support and panel-builder coordination.
What is the difference between control panel engineering and panel manufacturing?
Control panel engineering defines the design, documentation, component layout, I/O structure, electrical interfaces and testing evidence. Panel manufacturing is the physical build. We can prepare the engineering package and support the panel builder through manufacture, FAT, installation and commissioning so the finished panel matches the control intent.
Do you only provide design, or can you support manufacturing as well?
We can provide design-only packages or stay engaged through panel build, FAT and installation. Many clients use us to keep design intent, workshop execution and commissioning requirements aligned.
Which standards are most relevant for control panel projects in Australia?
AS/NZS 61439 and AS/NZS 3000 are commonly central, with AS 4024 applied where machinery safety is part of the scope. The exact standards and site specifications depend on the equipment, environment and client requirements.
Can you update old drawings into modern, maintainable formats?
Yes. We often convert legacy drawing sets into structured digital packages with consistent tags, cross-references and revision history so maintenance teams can troubleshoot and modify systems with confidence.
Can you support FAT for a control panel before it goes to site?
Yes. We can define and support FAT steps for point-to-point checks, power-up, network validation, simulated I/O, safety interfaces and control-system readiness before the panel leaves the workshop.
Related Work
Connected services, industries and proof
Service
Automation commissioning, FAT and SAT
Commissioning engineers, FAT, SAT, loop checks, startup support and control system audits.
Industry
Food and beverage automation Australia
Automation, traceability, CIP, SCADA and production data for Australian food and beverage plants.
Industry
Dairy automation Australia
Controls for dairy processing, milk receival, pasteurisation, CIP and production reporting.
Industry
Pet food automation
Batch, recipe, work order, CCP and OEE systems for pet food manufacturing environments.
Project
Chobani greenfield yoghurt plant
Large capital project delivery across process automation, electrical engineering and commissioning.
Project
La Casa del Formaggio cheese factory
Greenfield dairy facility automation with process controls and commissioning support.
Insight
Control panel engineering in Australia
AS/NZS 61439 and AS/NZS 3000 compliance, form of separation, MCC design, short-circuit rating, thermal management, FAT and handover records.
Related work
Related project proof
Project
Chobani
Chobani needed a controls partner to help establish its Australian manufacturing operation with new production lines and site infrastructure, and the relationship has had to keep adding and optimising lines without disturbing production already running on site. Metromotion Controls supported the initial setup and has continued to add, optimise and support production lines over the years, bringing process, packaging and site services onto common control and data interfaces so each addition extends one operating environment rather than a separate island. The scope spans plant services including boilers, refrigeration, trade waste, power monitoring and water usage monitoring, plus OEE, site data analytics and contextualised production data from lab equipment and other external sources.
Project
La Casa del Formaggio
La Casa del Formaggio needed a greenfield cheese manufacturing facility to support production growth. Metromotion Controls delivered the electrical and automation scope from design through commissioning, building out 3 Motor Control Centres and 21 PowerFlex525 VSDs for the plant drives and tying the process together through 30 PID loops and 16,237 Ignition tags. The scope covered MCC design, Ignition visibility, process automation, CIP controls, training and handover.
Project
Steamtech Engineering
Steamtech Engineering needed to modernise boiler automation programs and support end-customer commissioning. As an OEM, Steamtech installs across multiple end-customer sites, so the work had to lift ageing legacy code onto a current platform while staying suitable for repeat deployment rather than a single bespoke job. Metromotion Controls migrated the legacy code base onto current automation platforms and verified the migrated logic against the field through structured I/O testing before commissioning. This helped create a more consistent control baseline across new installations.
Related service pages
Service
PLC, SCADA & HMI Programming
PLC programming, SCADA integration and HMI screens that operators and maintenance teams can support.
Service
Functional Safety & Safety Systems
Functional safety, machine safety automation and safety PLC programming to IEC 61511, IEC 62061, ISO 13849 and AS 4024.
Service
Commissioning, FAT & SAT
FAT, SAT, loop checks, startup support and defect closeout before production handover.
Need support with electrical design & control panels?
Speak directly with an engineer about scope, timing and technical constraints.